In the field of textile weaving and manufacturing, filament products often encounter problems such as easy breakage during high-speed production, significant color differences between batches, and insufficient wear resistance and wrinkle resistance. These issues directly lead to a sharp increase in fabric waste rates, a decline in production efficiency, and frequent customer complaints. Seagor has been deeply involved in the textile raw material sector for many years and has specifically launched High-quality filament. It has also established a complete textile raw material support system with Polyester Yarn, Polyester Overlock Thread, Spun Polyester Superior Quality, and Polyester Knitting Yarn. Through raw material purification and continuous process improvements, this product fundamentally addresses the industry's pain points, ensuring the continuity of the weaving process while steadily enhancing the quality of fabric products. It significantly reduces production costs and the risk of complaints, laying a solid foundation for core raw materials in the fields of clothing, home textiles, and industrial fabrics.
As the fundamental core raw material for textile production, the core value of High-quality filament lies in providing stable and reliable material support for various weaving scenarios, and being compatible with mainstream equipment such as jet looms, air-jet looms, and knitting machines. Its applications are extensive: it can be combined with Polyester Knitting Yarn for knitting fabric production to enhance the elasticity and durability of the fabric; it can be used as the core raw material to spin Spun Polyester of Superior Quality to meet the demands of high-end textile products; it can also be processed as the base material for Polyester Overlock Thread to ensure the firmness of the lockstitch process. For clothing enterprises, it can reduce fabric defects caused by broken threads and improve the yield of finished products; for home textile manufacturers, its stable color fastness can extend the service life of the products; for industrial fabric manufacturers, its high-strength characteristic can meet the wear resistance requirements of special scenarios.
The key breakthrough of high-quality filament lies in the dual upgrades of raw material control and spinning process. Using high-purity polyester chips as raw materials, the impurities and oligomers are removed through three rounds of precise purification, with the raw material purity reaching over 99.8%. This reduces the risk of broken filaments from the source. The spinning process adopts a constant-temperature and constant-pressure melt conveying system, combined with a precise spinneret design. The error in the uniformity of filament thickness is controlled within ±2%, reducing the breakage rate by over 70% compared to ordinary filaments. Before, when a certain clothing fabric factory used ordinary raw materials, there were 8-10 broken filaments per hundred kilometers of high-speed weaving. After switching to this Seagor High-quality filament, the frequency of broken filaments dropped to within 2 times, the fabric scrap rate decreased by 5 percentage points directly, and the production efficiency increased by nearly 20%.
Regarding the challenging color difference issue in the industry, this product adopts an intelligent temperature-controlled dyeing process. Through precise computer control of dyeing temperature, time and dye ratio, it ensures that the color difference of products in the same batch and different batches is controlled at 4 levels or above, fully meeting the standards of high-end products in the textile industry. At the same time, the product has undergone special anti-ultraviolet and anti-washing treatment, with color fastness improving by 30% compared to ordinary Polyester Yarn. It is less prone to fading and yellowing after sun exposure and washing. A home textile enterprise reported that the bedding fabric woven with this filament still maintained its original color after 50 standard washes, and the complaint rate about fading decreased by 65%.
In terms of wear resistance and anti-wrinkle performance, this product also performs exceptionally well. Through a special post-treatment process, a dense protective layer is formed on the surface of the silk fibers, enabling a wear resistance of over 20,000 times, far exceeding the industry average. The industrial fabrics produced with this product can meet the wear requirements in scenarios such as mines and construction; when used as clothing fabric, it can significantly enhance the anti-wrinkle performance of the garments, reduce the subsequent ironing process, and lower production energy consumption. In addition, Seagor can provide customized services for different customers' individual needs, such as adjusting the silk diameter and color. It also offers an exclusive Polyester Yarn and Polyester Overlock Thread matching solution, further helping customers improve production efficiency.
Product Features:
With high-purity raw materials, the breakage rate is significantly reduced, ensuring the continuity of high-speed weaving.
2. Intelligent temperature-controlled dyeing process, with precise color difference control, excellent color fastness and wear resistance.
3. It has a wide range of application scenarios and supports customized production. It can also be used in conjunction with various textile raw materials.
Tips:
During storage, it is necessary to keep the environment dry and well-ventilated to prevent the silk strands from sticking together due to moisture, which would affect the subsequent weaving results.
2. Before weaving, it is recommended to adjust the yarn tension according to the type of equipment and use the same batch of Polyester Yarn together. This can further prevent color differences.
